Shanghai Shanjia Machinery Equipment Co., Ltd. Focusing on the sealing & gasketing
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    • Formed-In-Place Foam Gasket Machine (5-30mm)
    • SJ-504 (gasket width 5-30mm)

    Formed-In-Place Foam Gasket Machine, SJ-504

    Formed-In-Place Foam Gasket Machine, SJ-504
    Formed-In-Place Foam Gasket Machine, SJ-504 Formed-In-Place Foam Gasket Machine, SJ-504 Formed-In-Place Foam Gasket Machine, SJ-504

    The formed-in-place foam gasket machine is an automated FIPFG dispensing system. The dispensing machine features a four-axis linear dispensing robot (3+1-axis coordinated motion), integrated with a control system, an A/B two-component material supply and mixing system, an aluminum-alloy worktable, and an automatic cleaning system, enabling precise metering and mixing of the polyurethane gasketing material, followed by automated application along programmed contours.

    The four-axis motion control system allows flexible dispensing at multiple angles and in multiple directions to accommodate different component geometries and sealing locations, with a wide range of sealing paths supported, including straight lines, curves, and complex contours.

    The foam gasket dispensing machine is suitable for production of foam gaskets with widths from 5 to 30 mm. The mixing ratio can be adjusted to suit different component geometries.

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    • Travel Range (X/Y/Z) 2150×1150×250mm (customizable)
    • Total Power4–5kW
    • Travel speed0.1–12m/min
    Specifications
    Travel Range (X/Y/Z) 2,150×1,150×250mm (customizable)
    Dimensions 2,700×2,200×2,200mm (customizable)
    Weight 1,600kg
    Gasket Width 5–30mm
    Mixing Ratio 1:1–10:1
    Operating Temperature -15°C to +35°C
    Metering Accuracy ±0.2%
    Pressure Range 0.5–1.8MPa
    Filtration Rating 40–50μm
    Dispensing Rate 0.5–4g/s
    Travel Speed 0.1–12m/min
    Repeatability ±0.06mm
    Compressed Air Pressure ≥0.5MPa
    Total Power 4–5kW
    Frequency 50Hz
    Voltage 380V, three-phase, five-wire
    Applications

    The formed-in-place foam gasket machine is commonly used for polyurethane foam gasketing of automotive components, electrical enclosures, electronic equipment, energy storage system components, household appliances, cooling systems, and air purification equipment.

    Polyurethane Foam-in-Place Gasketing Machine
    Configurations
    • Four-axis motion control system
    • Metering pump
    • Mixing head
    • Material pressure tank
    • Dispensing control system developed by German specialists for polyurethane materials. (Patent No. ZL 2012 0 0514564.3)
    • The control system, customizable in multiple user interface languages, provides direct data sharing through a local area network (LAN) with fast response, enabling real-time control.
    • A multi-agent system (MAS) can be connected to the dispensing control system, enabling real-time remote audio/video communication, program monitoring, visual fault diagnosis, technical guidance, and troubleshooting.
    • Workpiece dimensions, drawing files, and technical parameters can all be stored in the control system and recalled later for use.
    • The control system supports freely programmable shapes and dispensing paths, including circles, squares, trapezoids, L-shapes, C-shapes and straight lines, and allows the gasket width to be varied along any section of a programmed contour.
    Control System

    Two metering pumps, one each for material supply of components A and B.

    • The MKC-600 material supply valve is manufactured by Shanjia based on German technology, with a metering accuracy of ±0.2%.
    • Digital display of component A/B pressure for convenient material adjustment
    Control System
    • 304 stainless steel double-wall pressure tank, with a capacity of 40 L
    • Automatic low-material alarm to ensure sufficient material supply.
    • Automatic agitation of component A tank to prevent material separation during extended periods of inactivity.
    • The temperature control unit can operate normally in low-temperature environments from -15°C to 10°C.
    Control System

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    Equipment for Gasketing and Sealing Applications

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    About Us
    About Shanjia

    Founded in 2010, Shanjia stands at the forefront of formed-in-place foam gasketing machine manufacturing, embodying a seamless integration of research and development, production, marketing, and service. Our portfolio of two component mixing and dispensing systems boasts a broad spectrum of automated formed-in-place foam gasket products, crafted from superior materials such as polyurethane, butyl rubber, silicone adhesive, and hot melt adhesive.

    Our Clients
    • Volkswagen
    • Carrier Global Corporation
    • SIEMENS AG
    • SUPCON
    • BMW
    Products
    • Formed-In-Place Foam Gasket Machine (5-30mm)
    • Formed-In-Place Foam Gasket Machine (2-15m)
    • Custom Automated Dispensing Systems
    • Ancillary Equipment
    • Automatic Gasketing & Sealing Line
    Applications
    • Automotive
    • Lighting
    • Electrical Enclosure
    • EV Battery Pack
    • PV & Solar
    • Filter Housing
    • Plastic Enclosure
    • Explosion-Proof Cabinet
    • HVAC
    • Cleanroom Door
    • Household Appliance
    Contact Us

    Miss Xiong
    shanghaishanjia@outlook.com
    +86-21-39532528
    +86-18117453268
    (WhatsApp/WeChat)