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- Dual-Robot Plasma Pretreatment & FIPFG Gasketing System
SHANJIA dual-robot plasma pretreatment & FIPFG gasketing system is a custom automated production cell purpose-built for automotive component surface treatment and foam-in-place sealing.
Unlike single-process dispensing units, this system integrates two independent 6-axis industrial robots within a unified footprint. The first robot performs surface plasma pretreatment, while the second executes precise FIPFG dispensing. By consolidating surface preparation and foam gasketing into a seamless automated cell, the system eliminates manual handling and re-indexing between standalone operations, ensuring a continuous, highly repeatable process flow.
The dual plasma pretreatment and gasketing system is fully customizable to accommodate complex 3D geometries, varying part sizes, and specific automotive standards. The system allows easy adjustment of robot programming, tooling fixtures, plasma treatment zones, and dispensing trajectories.
The six-axis robots provide the range of motion needed to process curved surfaces, three-dimensional structures, and irregularly shaped automotive components.
The system integrates plasma pretreatment and FIPFG dispensing in one production cell, reducing manual transfer and repeated positioning between separate pieces of equipment.
Robot programs, tooling fixtures, and process recipes can be switched or adjusted to accommodate different product models.
Mature robotic, metering, mixing, and control technologies support the long-term continuous operation and batch production requirements of automotive manufacturing.
SHANJIA offers customizable robot configuration, plasma treatment area, FIPFG dispensing path, tooling fixtures, number of workstations, cycle sequence, and overall automation layout according to the specific automotive component and production requirements.
How can we help You?
Founded in 2010, Shanjia stands at the forefront of formed-in-place foam gasketing machine manufacturing, embodying a seamless integration of research and development, production, marketing, and service. Our portfolio of two component mixing and dispensing systems boasts a broad spectrum of automated formed-in-place foam gasket products, crafted from superior materials such as polyurethane, butyl rubber, silicone adhesive, and hot melt adhesive.
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